Mobile DG Monitoring System
The Mobile DG Monitoring System is a next-generation remote monitoring and control solution engineered to optimize the performance of Diesel Generator (DG) sets across telecom and mission-critical power networks. It delivers real-time tracking of key electrical parameters, fuel levels, consumption patterns, engine health, and operational status — ensuring maximum uptime, enhanced fuel efficiency, and predictive maintenance planning.
Purpose-built for telecom towers, industrial sites, and critical infrastructure, the system provides centralized, cloud-based visibility through an intelligent monitoring platform. With instant alerts, performance analytics, and remote access capabilities, operators can make faster, data-driven decisions, minimize downtime, reduce operational costs, and mitigate power-related risks across distributed sites.
Construction Details:
- Rugged floor-mounted or wall-mounted enclosure fabricated from CRCA / GI sheet steel with powder-coated finish
- Designed for indoor or outdoor installation with IP54 / IP55 ingress protection
- Modular internal layout with segregated power, control, and communication zones
- Heavy-duty MCB/MCCB-based power switching architecture
- Microcontroller-based AMF controller with high immunity to electrical noise
- Dedicated DG start/stop interface with programmable crank logic
- Separate compartments for:
- Power switching
- Control electronics
- Signal and communication wiring
- Integrated AC voltage sensing, current measurement, and phase monitoring
- Provision for DG battery charger, fuel level sensor, and engine safety interlocks
Designed for easy servicing with front-access wiring and modular PCB replacement
Benefits:
- Automatic Power Continuity – Seamless changeover between Mains and DG without manual intervention
- Enhanced Equipment Protection – Safeguards against over/under voltage, phase failure, overloads, and DG faults
- High Reliability – Designed for continuous 24×7 operation in harsh environments
- Operational Efficiency – Optimized DG runtime and reduced fuel consumption
- Ease of Maintenance – Clear diagnostics, LED indications, and modular construction
- Scalable Architecture – Suitable for telecom, industrial, and infrastructure installations
- Remote Monitoring Ready – Compatible with EMS / RMS / SCADA systems
Parameter | Specification |
Rated Capacity | 15 kVA / 25 kVA / 40 kVA |
Phase Configuration | Single Phase / Three Phase |
Input Voltage | 230 V (1Ø) / 415 V (3Ø) |
Frequency | 50/60 Hz |
Control Supply | 48 V DC |
Changeover Type | Automatic (Mains ↔ DG) |
DG Start / Stop | Automatic with programmable delay |
Protection Functions | Over/Under Voltage, Phase Failure, Phase Sequence, Overload, DG Faults |
Control Logic | Microcontroller-based |
Indications | LED + LCD Display |
Event Logging | Yes (Voltage, DG run hours, alarms) |
Communication Interface | RS-485 / RS-232 (optional) |
Enclosure Type | Powder-coated CRCA / GI |
Ingress Protection | IP54 /IP55 |
Mounting Type | Floor/Wall/Pole Mounted |
Operating Temperature | 0°C to +55°C |
Standards Compliance | IS / IEC Standards |
Customization Options | Metering, GPRS,EMS integration |
Applications:
- Telecom tower power management
- Data centers and network rooms
- Commercial buildings and IT parks
- Industrial plants and manufacturing units
- Hospitals and critical care facilities
- Infrastructure projects and utility substations
- Remote and unmanned installations
Key Advantages
- Real-time visibility of generator performance
- Accurate fuel tracking and theft prevention
- Reduced operational and maintenance costs
- Improved uptime and reliability
- Easy integration with existing SCADA or EMS platforms
- Remote diagnostics and predictive maintenance capability